Fully automatic CZ interchange machine

Fully automatic CZ interchange machine

1、 Forming host

1. Feed: guide shaft+guide wheel

2. Leveling: Three up, four down, and two guide lines.

Material: 45#

Processing technology: rough turning+high-frequency heat treatment HRC50-55+outer circle precision grinding+surface polishing with hard chrome plating

3. Main molding: 18 component type (one of which is a waist height molding 87-95 degree adjustable roller group), equipped with 13 sets of CZ exchange modules, can be switched by rotating 180 degrees, and the specifications can be changed by electric buttons.

4. Reinforcing bars: straight bars in a straight line

5. Straightening: Ten roll CZ two axis straightening+four roll two axis straightening, a total of two straightening units

6. Introduction: Equipped with transmission, driven by upper and lower shaft gears

7. Punching: After forming, punch a single hole+punch a double hole, with circular holes of Φ 14mm and Φ 16mm and elliptical holes of 28 × 16mm and 28 × 14mm to choose from.

8. Shear: After forming, the infinite shear system allows for manual cutting without the need for changing knives.

Cutting blade material: Cr12

2、 Control system

1. Main control cabinet: 1 unit (aviation plug)

2. Type change method: (electric) type change, (three type change motors: 0.75KW * 3)

3. Replacement distribution box: 1 (installed in the middle of the rack)

4. External controller: 1 (can easily control forward and backward movement by clicking during production and debugging)

3、 Hydraulic system

1. Hydraulic motor: External five-star piston connecting rod type (Ningbo Hanzhu)

2. Hydraulic station: Hydraulic station power 22KW, oil tank capacity 500 liters

4、 Material dispenser

1. Load capacity: 5 tons

2. Tightening method: Hand cranked four-bar linkage center is tightened outward

3. Braking: Double clamping of the main shaft

5、 Material tray

1. Material length: 2 pieces of 3 meters

2. Material handling method: The frame is welded with channel steel and angle steel, and rollers are installed on the surface

6、 Performance parameters

1. Roll material: Main roll: GCr15 Bearing steel Auxiliary side roll: Cr12

Processing technology: forging tempering+rough machining+quenching treatment HRC58-60+CNC precision machining, polished and plated with hard chromium after precision machining

2. Spindle:

Material: Motor Drive Shaft: 40Cr Other Roll Shaft: 45#

Processing technology: quenching and tempering treatment HB210-230+rough turning+external grinding+polished surface plated with hard chromium

7、 Production product parameters

1. Production product specifications: ① C width (80-300mm), Z width (120-300mm) can be freely changed; ② The waist height (40-80mm) can be freely adjusted; ③ Small edge (10-25mm); ④ Adjustable plate thickness t (1.5-3.0mm)

2. Discharge speed: High speed of 25 meters per minute (depending on the number of holes drilled)

3. Material applicable: Q235 hot-rolled strip steel or hot-rolled galvanized strip steel (1.5-3.0mm)